23 cm PA with Mitsubishi RA18H1213G

The finished 23 cm PA.
The finished 23 cm PA.
This page describes how I assembled a 23 cm PA kit based on the Mitsubishi RA18H1213G power module. All components except the power module were purchased from Bert Modderman PE1RKI. He is a wizard with his CNC milling machine. Mechanical parts sold by him are perfect!  

Photos

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The kit from PE1RKI arrives.

The kit from PE1RKI.

Underside of PCB.

Bottom side of PCB.
The delivered PCB did not have through-holes (through-holes connect top side tracks to bottom side tracks). I soldered 5 wire bridges and made the bottom side smooth using a file. As you can see, some of the wire bridges are inferior (my fault - too much filing). Lastly, the PCB bottom side was thoroughly cleaned.

The PCB is placed inside the house.

The PCB is fixed inside the metal house with 5 screws.
I checked the connection between the metal house and the 3 ground connected tracks. The diode tester showed 0.00 volt, which indicates a perfect connection with no voltage drop.
Some time later, the wire bridge connecting the middle track to ground failed. I had to connect the middle track to the leftmost ground track using a short piece of wire.
The PCB is not removed from the house during fitting and soldering of the remaining components.  

The heat sink of the power module is sanded.
Sanding the bottom side of the power module.
To make the bottom side of the power module smooth, I first removed the two protrusions with a file. Then followed sanding to further smooth out the surface.    

Bottom side of power module.
Bottom side of the power module ready for fitting.
The picture shows the bottom side of the power module, which is ready for fitting into the metal house. Both input and output wires were soldered to the ground wires to prevent ESD during sanding.

All components are mounted.
All components are mounted.
The power module is mounted without any thermal compound. A solid RF ground is more important than slightly improved heat transfer.
The input connector (sma female) is seen to the left; the output connector (same type) is to the right. The grey feed-through carries 12 V (Vdd ) and the red one enables bias (12 V) for linear operation. The bias voltage Vgg is set with the trimpot and lies between 0.1 V and 4.9 V. The two solder lugs serve as ground connections.

The heat sink measures 200 mm x 75 mm
The heat sink measures 200 mm x 75 mm.
The metal house is fastened to the heat sink by 4 screws in the corner. A thin  layer of "Arctic Silver 5" is applied between the metal house and the heat sink in order to enhance heat transfer. 

Height of the heat sink is 40 mm.
Height of the heat sink is 40 mm.

The finished PA.
The finished PA.
One or two fans are needed to cool the heat sink.
Testing with 23 cm transverter. To be described later.

Written by OZ1BXM Lars Petersen 04-Sept-2011.

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